Facilities
Providing solutions of every kind, start to end
We have the following facilities in house to ensure that the manufactured patterns are defect free and of utmost quality.
Melting
Ductile iron treatment through sandwich process.
Pattern Shop
Pattern modelling and simulation with maintainance station.
Sand Plant
40 tonnes per hour plant with SCADA to maintain control and monitor the input sand temperature and moisture.
Inspection
To ensure every manufactured pattern is of utmost quality. Spectrometer, Microscope, Brinell Hardness tester, CE meter, UTM machine, Height gauge and B4U cup with surface comparator.
1st Time approach
Process
The Difference
Between z-cast and traditional casting process.
The traditional process takes orders from the customer and creates casting designs. then experiments with various designs of patterns and puts them in production. If the model is not successful, the entire process is repeated. As opposed to this, the Z-cast process uses modern designing method to create 3d simulations as well as drawing of patters this is attained using the experience and the scientific knowledge collected by the experience of years of designing. The flow and solidification analysis of the designed patterns is checked. The Z-cast process improves the quality of produced patterns while reducing defects in them as well as increasing recovery incase defects are observed.
It is more time efficient and has no trial in making process. The yield is optimised and is of a higher quality. The overall process is high in efficiency and provides better results than the traditional process.
Know more about our facilities
Molding
SINTO Horizontal Flask-less Molding Machine
Model: FBO-IVN
Molding size: Cope 180-250 Drag 180-250 with 3 steps optionally set
Mold Rate: 100molds /hr
Squeeze surface pressure Max: 1.0MPa at 3 selectable stages
Power System: Air & Oil (30KW water cooled)
Air consumption: 2.5m3(N)/mold
Operating Air pressure: 0.5 to 0.55MPa
Develop
Pattern Design and Simulation
- 3D Modelling Software
(Solid Works). - AUTO CAST X 1
Simulation software - Pattern Making
Outsourced - Pattern Maintenance
Station. - Pattern Storage Racks
QA
Quality Inspection
Consistent evaluation & improvement in service
- Spectromax spectrometer
- Microscope
- Brinell Hardness tester
- CE meter
- Online sand testing equipment.
- UTM machine
- Incoming inspection material
facility. - Height gauge
- B4U cup
- Surface comparator
QC
Sand Plant
Model: RCT series
Gallery

